Wednesday, April 9, 2014

Solar Microgrid


Today I’m sharing with you a project I’m particularly proud of. As final stage of my Renewable Energy course I was asked to complete a project of a stand-alone, hybrid system. Stand-alone means that the plant is not connected to the grid, like in a remote area. Hybrid means that more than one source of energy is used. In this case I designed a 27kW solar system with a backup diesel generator.
A microgrid is an independent grid where more than one unit can produce and use the power of the grid.
The purpose of the system is to power the irrigation system of a cherry farm, the owner’s house, a shed, and the farmstay for workers. The farm really exists and I worked in it, in Griffith NSW. It’s grid connected but I designed this system pretending that it wasn’t.
This is the final diagram of the complete system:

  

LOAD ASSESSMENT


The first step of a power system design is a load assessment. This stage allows us to understand the needs and the size of the system, but also to improve the energy consumption. In this case I was able to reduce it up to 30% in summer, improving the efficiency of the air conditioning.

  

Decreasing the energy consumption decrease the size of the system and of the components.
The next chart shows the load assessment of the 4 units (pump, house, shed and farmstay) combined, in different seasons.



DESIGN

To design this system I followed the Australian standards and the Clean Energy Council guidelines but I exceeded their requirements. I created a complex spreadsheet to help me in future design of this size.
The microgrid is a 3 phase system, the loads are spread across the phases equally, and only the irrigation pump uses the 3 phase power.
The following charts compare the power used in each phase at different time.



The system is designed to be expanded easily in the future.
In good weather conditions the sun (daytime) and the batteries (nightime) are enough to power all the loads. The generator starts automatically to power the loads and recharge the batteries in rainy days.
To calculate a perfect system I analysed the solar data (from NASA) and the load across the year and I considered the worst scenario. In this spreadsheet you can see the comparison between the load and the energy from the sun:


I also compared the performance of my arrays at different angles. I calculated that changing the tilt of the array just twice a year the annual output of the system increase considerably. To do that, we need an adjustable tilt array. The following chart compares the energy output of the system with a different tilt:
  

I made the following spreadsheet to help me in matching the inverter with the array, using the calculation suggested by the Australian standards and CEC. It also calculates the size of cables and circuit breakers. I need 6 inverters to collect the power from the 3 arrays and put it on the 3 phase grid.




ARRAY SIZE

To calculate the distances between the arrays (needed to calculate the length of cables and the voltage drop), avoiding shading between 10am and 2 pm, I made a spreadsheet that can be used in any area in Australia. You just insert the size and number of panels in the array, the tilt of the array, and the latitude of the location. The result will be the minimum distance between arrays to avoid shading when the system is more productive.



I copied the formula from the Clean Energy Council tech info released in March 2010. For some reason it’s not on their website anymore so you can download it here.



CUSTOMER MANUAL

As a final task I was required to write a customer manual, according to the Australian standards. It’s written in simple words to explain the basics of how the system works. It has to include important instructions and procedures.


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